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AlumaCast, Inc.
3200 East Pershing
Appleton, Wisconsin 54911
USA
Phone: 1-920-596-1988
Fax: 1-920-596-2345

From CAD files to finished castings in aluminum, zinc and bronze

Your partner in a successful prototype program

Photo of cylinder head for small air-cooled engine
Cylinder head for small air-cooled engine

AlumaCast offers a unique blend of artistry in metals and engineering expertise.  The result is a deep appreciation and understanding of the designer's work and the challenges they face.  Knowing that design changes are integral to the design/prototyping process, we make every effort to work with you to allow for changes in order to achieve a successful final product.

CAD Files

We can work with any of the commercially accepted design programs.

Metallurgy

The mechanical properties of parts cast with the same material but using different processes will produce differing results.  Proper alloy and process selection is crucial to viable prototypes.  The knowledge and skills we provide will assure you of a successful outcome.

Casting Processes

You decide what end result you want to achieve and we will help select the process that will get you there.  Here are some of the prototype casting processes we use to achieve the success you are looking for:

  • Precision Sand

  • Investment Casting

  • "Quick Dies"

  • Hog-Outs

Low Volume Production

Sometimes production requirements are not high enough to justify the production of expensive tooling, or you may require interim production during the construction of permanent tooling.  In either case AlumaCast can help meet your needs efficiently and cost-effectively.

Secondary Services

AlumaCast provides turnkey prototyping services.  We can deliver to you completely finished parts including secondary machining, painting and coating.






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Prototype Casting Tip
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The Design Engineer's Prototype Alloy Guide

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